To the best of my knowledge all non-volatile flash memory goes bad eventually. It cannot be prevented and can happen without warning. I suggest marking them with the date they were first used and just get rid of the old ones after a year or two if you use them heavily. It’s a bit of a waste to throw out stuff before you know it’s gone bad but it’s pretty minor if this is how you make a living.
Also, a camera with multiple SD card slots can help. If you don’t have one of those, buy multiple SD cards and just swap them out during the day. If one fails, you only loose so much.
Repairability and no more serial number locking for replacement parts.